Custom Foam Inserts for Cases, Foam Profiles

Philly Case makes custom foam inserts for any shipping or storage case.

With in-house/on-site production done with advanced CNC cutting equipment, Philly Case can create simple foam inserts or complicated foam inserts for any item, in small or large quantities. Any case can have a custom foam insert specially made to accommodate any item – phones, computers, cameras, electronic equipment, weapons, tools, or your own products. Especially if the product is expensive or fragile, a custom foam insert in a good case provides the best protection.

Custom, high-quality polyethylene or polyurethane foam inserts provide the maximum protection for your products or goods during shipment. The custom fit for each item ensures its safety during transportation and shipping. Polyethylene and polyurethane foam provides great vibration dampening, and it is very durable and lightweight.

Custom Foam Inserts – Molded Shipping Cases

As an authorized distributor for all major molded case manufacturers, Philly Case is able to work with any brand and choose from a diversified catalog of stock sizes. Below is list of some of our partners:

  • SKB cases
  • Pelican cases
  • Storm cases
  • Seahorse
  • Nanuk
  • Flambeau

Any of these cases can be ordered without foam, and Philly Case has the exact dimensions of all cases from any of these makers to make a custom foam insert.

ALT Philly Case Company Custom Foam Inserts

Custom Foam Inserts – How to Order

The first step is to contact Philly Case to get started on making your custom foam inserts. For a foam insert to be made – completely customized to your exact item specifications for your custom or standard case – Philly Case needs to know as much as possible about the item that is to be placed in the foam profile. To do that, you can:

  • Send the item to Philly Case
  • Provide a CAD drawing of the item (send a .dxf file)
  • Provide the measurements

Philly Case Company custom foam shipping case inserts with MC lid layers

If it’s a standard product or item, send the make and model and Philly Case may be able to get the dimensions from the maker. If you have a specific molded case in mind that you would like to use, please specify or our customer service team will happily suggest a stock size that will provide the correct fit.

With this information, Philly Case’s engineering team will be able to create the CNC cutting program to make the custom foam insert. If there are multiple items to be placed in the foam insert for the case, they will be arranged for maximum protection.

Philly Case uses its in-house advanced CNC cutting technology to produce foam inserts for case on-site. Because of this, Philly Case can produce large quantities of foam inserts quickly, efficiently, and cost-effectively. Further, Philly Case is among the few companies that will make small quantities too. While the cost per piece is higher for smaller quantities due to programming and machine set-up costs, Philly Case will serve customers who need small quantities. Contact us for details.

Custom Case Inserts

Philly Case uses its in-house advanced CNC cutting technology to produce foam inserts for case on-site. Because of this, Philly Case can produce large quantities of foam inserts quickly, efficiently, and cost-effectively. Further, Philly Case is among the few companies that will make small quantities of custom foam shipping case inserts too. While the cost per piece is higher for smaller quantities due to programming and machine set-up costs, Philly Case will serve customers who need small quantities of custom case inserts.

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